MX-3 Service ManualMX-3

Torque Specs Tools Parts Diagrams

INDEX

OUTLINE

B2-3OUTLINE, TROUBLESHOOTING GUIDE B2-4TROUBLESHOOTING GUIDE

ENGINE TUNE-UP

B2-5ENGINE TUNE-UP

DRIVE BELT

B2-6ENGINE TUNE-UP B2-7ENGINE TUNE-UP

HLA TROUBLESHOOTING GUIDE

B2-8ENGINE TUNE-UP B2-9ENGINE TUNE-UP

COMPRESSION

B2-10COMPRESSION

ON-VEHICLE MAINTENANCE

B2-11ON-VEHICLE MAINTENANCE B2-12ON-VEHICLE MAINTENANCE

TIMING BELT

B2-13TIMING BELT B2-14ON-VEHICLE MAINTENANCE B2-15ON-VEHICLE MAINTENANCE B2-16ON-VEHICLE MAINTENANCE B2-17ON-VEHICLE MAINTENANCE B2-18ON-VEHICLE MAINTENANCE B2-19ON-VEHICLE MAINTENANCE B2-20ON-VEHICLE MAINTENANCE B2-21ON-VEHICLE MAINTENANCE B2-22ON-VEHICLE MAINTENANCE

CYLINDER HEAD GASKET

B2-23Replacement B2-24ON-VEHICLE MAINTENANCE B2-25ON-VEHICLE MAINTENANCE — Removal Note B2-26ON-VEHICLE MAINTENANCE B2-27ON-VEHICLE MAINTENANCE B2-28ON-VEHICLE MAINTENANCE B2-29ON-VEHICLE MAINTENANCE — Installation Note B2-30ON-VEHICLE MAINTENANCE — Camshaft B2-31ON-VEHICLE MAINTENANCE — Camshaft cap / No.3 engine mount bracket B2-32ON-VEHICLE MAINTENANCE — No.3 engine mount bracket / Camshaft pulley B2-33ON-VEHICLE MAINTENANCE — Cylinder head cover / Distributor B2-34ON-VEHICLE MAINTENANCE — Distributor / Intake manifold assembly B2-35ON-VEHICLE MAINTENANCE — Hoses B2-36ON-VEHICLE MAINTENANCE — Harness / Accelerator cable / Steps After Installation

HLA

B2-37ON-VEHICLE MAINTENANCE — HLA Removal / Installation B2-38ON-VEHICLE MAINTENANCE — HLA Removal/Installation Note (Harness and hoses)B2-39ON-VEHICLE MAINTENANCE — Hoses / Steps After Installation

FRONT OIL SEAL

B2-40Replacement B2-41Removal Note / Installation Note

REAR OIL SEAL

B2-42Replacement B2-43Removal Note / Installation Note

REMOVAL

B2-44REMOVAL B2-45Removal Note: P/S oil pump B2-46Removal Note: A/C compressor; Step 2 harness connectors B2-47Step 3: Disconnect the hoses; Removal Note: Fuel hose / Heater hose B2-48Step 4; Removal Note: Clutch release cylinder (MTX)B2-49Removal Note: Tie-rod end ball joint / Engine mount member / Drive shaft B2-50Step 5 (Engine and Transaxle Assembly)B2-51Step 6 (Engine / Transaxle Separation)

ENGINE STAND MOUNTING

B2-52Preparation (SST)

PROCEDURE

B2-53Engine Stand Mounting — Procedure B2-54Engine Stand Mounting — Procedure (continued) / Coolant Draining B2-55Engine Stand Mounting — Coolant Draining

DISASSEMBLY

B2-56Preparation (SST)B2-57Preparation (SST continued)

AUXILIARY PARTS

B2-58Disassembly — Auxiliary Parts B2-59Disassembly Note — Oil Filter

TIMING BELT

B2-60TIMING BELT B2-61DISASSEMBLY — Disassembly Note (Crankshaft pulley, Timing belt, Timing belt pulley)

CYLINDER HEAD

B2-62CYLINDER HEAD B2-63DISASSEMBLY — Disassembly Note (Camshaft pulley, Camshaft cap)B2-64DISASSEMBLY — Disassembly Note (Camshaft, HLA, Cylinder head bolt, Valve keeper)B2-65DISASSEMBLY — Disassembly Note (Valve seal)

CYLINDER BLOCK (EXTERNAL PARTS)

B2-66CYLINDER BLOCK (EXTERNAL PARTS)B2-67DISASSEMBLY — Disassembly Note (Clutch cover/disc, Flywheel, Backing/drive plate, Water pipe and thermostat housing)B2-68DISASSEMBLY — Disassembly Note (Knock sensor, Oil pan, Front oil seal)

CYLINDER BLOCK (INTERNAL PARTS)

B2-69CYLINDER BLOCK (INTERNAL PARTS)B2-70Disassembly Note B2-71Disassembly - Piston pin / Lower cylinder block B2-72Disassembly - Lower cylinder block

INSPECTION / REPAIR

B2-73Inspection / Repair

VALVE MECHANISM

B2-74Inspection / Repair - Cylinder Head / Valve Mechanism B2-75Inspection / Repair - Valve Guide B2-76Inspection / Repair - Valve Guide / Valve Seat B2-77Inspection / Repair - Valve Seat / Valve Spring

CAMSHAFT

B2-78Inspection / Repair - Camshaft B2-79Inspection / Repair - Camshaft (oil clearance / cap installation)

HLA

B2-80INSPECTION / REPAIR

CYLINDER BLOCK

B2-81INSPECTION / REPAIR

PISTON, PISTON RING, AND PISTON PIN

B2-82INSPECTION / REPAIR

CONNECTING ROD

B2-83INSPECTION / REPAIR

CRANKSHAFT

B2-84INSPECTION / REPAIR

OIL JET

B2-85INSPECTION / REPAIR

ASSEMBLY

B2-86ASSEMBLY B2-87ASSEMBLY

CYLINDER BLOCK (INTERNAL PARTS)

B2-88CYLINDER BLOCK (INTERNAL PARTS)B2-89ASSEMBLY B2-90Assembly B2-91Assembly B2-92Assembly B2-93Assembly B2-94Assembly B2-95Assembly

CYLINDER BLOCK (EXTERNAL PARTS)

B2-96Cylinder Block (External Parts)B2-97Assembly B2-98Assembly B2-99Assembly

CYLINDER HEAD

B2-100Torque Specifications B2-101ASSEMBLY — Valve Seal / Valve and Valve Spring / Cylinder Head B2-102ASSEMBLY — Cylinder Head Installation B2-103ASSEMBLY — HLA / Camshaft B2-104ASSEMBLY — Camshaft / Water outlet / Seal Plate B2-105ASSEMBLY — Camshaft Pulley / Lock bolt / Cylinder Head Cover B2-106ASSEMBLY — Cylinder Head Cover Bolt Tightening

TIMING BELT

B2-107ASSEMBLY — TIMING BELT Torque Specification / Timing Belt Pulley B2-108ASSEMBLY — No.2 Idler Pulley / Timing Belt Auto Tensioner / Timing Belt B2-109ASSEMBLY — Timing Belt Installation B2-110ASSEMBLY B2-111ASSEMBLY

AUXILIARY PARTS

B2-112ASSEMBLY — AUXILIARY PARTS B2-113ASSEMBLY B2-114ASSEMBLY B2-115ASSEMBLY

ENGINE STAND DISMOUNTING

B2-116ENGINE STAND DISMOUNTING

INSTALLATION

B2-117INSTALLATION B2-118INSTALLATION B2-119INSTALLATION B2-120INSTALLATION B2-121INSTALLATION B2-122INSTALLATION B2-123INSTALLATION B2-124INSTALLATION B2-125INSTALLATION B2-126INSTALLATION B2-127INSTALLATION B2-128INSTALLATION B2-129INSTALLATION B2-130INSTALLATION

Engine (K8)›B2-65

DISASSEMBLY — Disassembly Note (Valve seal)

B2-65prose procedure

Valve seal

1
Using the SST, remove and discard the valve seal.

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DISASSEMBLY — Disassembly Note (Camshaft, HLA, Cylinder head bolt, Valve keeper)

CYLINDER BLOCK (EXTERNAL PARTS)

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