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CHARGING SYSTEM — Drive Belt Inspection

G-18spec table

Drive belt tension and deflection specs differ between B6 DOHC and K8 DOHC engines and by accessory (Generator, P/S, A/C).

DRIVE BELT

Inspection

  1. 1
    Check the drive belts and pulleys for wear, cracks, and fraying. Replace if necessary.
  2. 2
    Measure the drive belt tension with a SST, and measure the deflection by applying moderate pressure 98 N {10 kgf, 22 lbf} midway between the pulleys. Adjust the belt if necessary.
    SST belt tension gauge (49 9200 020A) applied to the drive belt, shown 'WHEN MEASURED' and 'WHEN SET'.

Tension (B6 DOHC) — N {kgf, lbf}

Generator
New*500—740 {50—76, 110—160}
Used500—700 {50—72, 110—150}
Limit340 {35, 77}
P/S, P/S + A/C
New*500—580 {50—60, 110—130}
Used430—490 {43—50, 95—110}
Limit250 {25, 55}
A/C
New*500—580 {50—60, 110—130}
Used430—490 {43—50, 95—110}
Limit250 {25, 55}

Deflection (B6 DOHC) — mm {in}

Generator
New*5.5—7.0 {0.22—0.27}
Used6.0—7.5 {0.24—0.29}
Limit8.0 {0.31}
P/S, P/S + A/C
New*8.0—9.0 {0.32—0.35}
Used9.0—10.0 {0.36—0.39}
Limit11.5 {0.45}
A/C
New*8.0—9.0 {0.32—0.35}
Used9.0—10.0 {0.36—0.39}
Limit11.5 {0.45}

Tension (K8 DOHC) — N {kgf, lbf}

Generator
New*690—880 {70—90, 160—190}
Used500—680 {50—70, 110—150}
Limit440 {45, 99}
Generator + A/C
New*690—880 {70—90, 160—190}
Used500—680 {50—70, 110—150}
Limit440 {45, 99}
P/S
New*540—680 {55—70, 130—150}
Used400—540 {40—55, 88—120}
Limit340 {35, 77}

Deflection (K8 DOHC) — mm {in}

Generator
New*6.0—7.0 {0.24—0.27}
Used7.0—8.0 {0.28—0.31}
Limit9.0 {0.35}
Generator + A/C
New*5.5—6.5 {0.22—0.25}
Used6.5—7.5 {0.26—0.29}
Limit8.0 {0.32}
P/S
New*6.0—7.0 {0.24—0.27}
Used7.0—8.0 {0.28—0.31}
Limit9.0 {0.35}

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