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TROUBLESHOOTING GUIDE — 4 CRANKS NORMALLY BUT WILL NOT START (PARTIAL COMBUSTION) — AFTER WARM-UP

F2-25flowchart

4 CRANKS NORMALLY BUT WILL NOT START (PARTIAL COMBUSTION) — AFTER WARM-UP

DESCRIPTION: Engine cranks at normal speed and shows partial combustion but will not start after running and being hot soaked. Battery is in normal condition. Engine starts normally when cold.

CRANKS NORMALLY BUT WILL NOT START (PARTIAL COMBUSTION) — AFTER WARM-UP (steps 1-4)

1
STEP 1: Warm up engine to normal operating temperature and stop it. Connect data link connector terminals F/P and GND by using jumper wire for 3 minutes with ignition switch ON. Does engine start?
Yes
Change to another brand of fuel
No — Go to next step
2
STEP 2: Remove vacuum hose from pressure regulator and plug it; Does engine start?
Yes
Check pressure regulator control system (page F2-120)
No — Go to next step
3
STEP 3: Connect data link connector terminals F/P and GND with jumper wire; is fuel line pressure correct by using ignition switch ON? (page F2-107). Fuel line pressure: 260—310 kPa {2.6—3.2 kgf/cm2, 37—45 psi}
No
Low pressure: Check fuel line pressure while pinching fuel return hose. If pressure quickly increases, check pressure regulator (page F2-113). If pressure gradually increases, check fuel line and filter for clogging; if hose is not clogged, check fuel pump maximum pressure (page F2-110). High pressure: Is fuel return hose clogged or restricted? (page F2-115) If it is not, replace pressure regulator. If it is, repair or replace it.
Low pressure: Check fuel line pressure while pinching fuel return hose. If pressure quickly increases, check pressure regulator (page F2-113). If pressure gradually increases, check fuel line and filter for clogging; if hose is not clogged, check fuel pump maximum pressure (page F2-110). High pressure: Is fuel return hose clogged or restricted? (page F2-115) If it is not, replace pressure regulator. If it is, repair or replace it.
Yes — Go to next step
4
STEP 4: In the same condition as step 2, is fuel line pressure held after ignition switch is turned OFF? (page F2-107). Fuel line pressure: More than 150 kPa {1.5 kgf/cm2, 21 psi} for 5 min.

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