Mazda MX-3 silhouetteMX-3

VERTICAL WINDOW GLASS

S-50prose procedure

Removal note

Vertical window glass

  1. 1
    Apply protective tape along the edge of the liftgate to protect it from damage.
    Line drawing of the liftgate vertical window glass with a hand using a roller/cutting tool along the glass edge, plus an inset circle showing the tool detail.

If the glass will not be reused

  1. 2
    Use a tool like that shown in the figure and insert the blade into the sealant.
  2. 3
    Pull through the sealant around the edge of the glass.
  3. 4
    Remove the glass.

If the glass will be reused

  1. 1
    Using an awl, make a hole through the sealant from the inside of the vehicle.
    Cross-section detail of the glass/sealant joint showing protective tape, glass, sealant, piano wire, and protective tape, with leader labels.
  2. 2
    Pass piano wire through the hole.
  3. 4
    Wind each end of the wire around a bar.
    Two people sawing through the sealant around the glass edge using piano wire wound around bars, with an arrow indicating the sawing direction.
  4. 5
    Working with another person, saw through the sealant around the edge of the glass. Use a long sawing action to spread the work over the whole length of wire to prevent it from breaking.
  5. 6
    Remove the glass.

Installation note

Vertical window glass

  1. 1
    Cut away the old sealant by using a razor knife so that 1 to 2 mm {0.04 to 0.08 in} of sealant remains around the circumference of the frame. If all the sealant has come off in any one place, apply some primer after degreasing, and allow it 30 minutes to dry. Then apply new sealant to create a 2 mm {0.08 in} layer.
    Installation detail showing a hand using a razor knife to cut away old sealant around the circumference of the liftgate frame.
  2. 2
    Carefully clean an area 50 mm {2.0 in} wide around the circumference of the glass and the bonding area on the liftgate.

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