Mazda MX-3 silhouetteMX-3

LIFTGATE GLASS

S-47prose procedure

Liftgate glass Installation note (continued)

  1. 4
    Apply primer with a brush to the bonding area of the glass, body, and molding. Keep the area free of dirt and grease, and do not touch the surface. Allow the primer to dry for approximately 30 minutes.
    Hand applying primer with a brush to the body/molding bonding area, with a molding cross-section shown at right. Labels: MOLDING, BODY PRIMER.
  2. 5
    After the primer has dried, apply an 11 mm {0.43 in} high bead of repair sealant around the circumference of the glass as shown. Keep the bead of sealant smooth and even, reshaping it with a spatula where necessary.
    Cross-section of repair sealant bead applied to glass with dam. Dimensions 11 (0.43) height and 5 (0.2) width. Hand with sealant gun and magnified inset of nozzle tip. Labels: SEALANT, DAM, GLASS; unit note 'mm (in)'.
  3. 6
    Align the glass via the locating pin and bolts and install the glass onto the body. Verify that the clearance between the top of the glass and the liftgate is 8 mm {0.31 in}.
    Liftgate glass outline showing the locating BOLT positions (sides) and the locating PIN position (bottom center) used to align the glass on the body.
  4. 7
    Press firmly on the glass to compress the sealant and install the nuts onto the bolts.
  5. 8
    Use a scraper to smooth away any sealant that oozes out. Add more sealant to any points of poor contact. Adjust the upper and side sealant as shown, if necessary.
    Cross-section of glass, dam and repair sealant showing where to adjust sealant. Labels: GLASS, DAM, REPAIR SEALANT, ADJUST SEALANT IN THIS AREA, with hatched sealant region.
  6. 9
    Install the liftgate molding before the sealant hardens. (1) Align the mark on the glass to that on the molding. (2) Install the top of the molding. (3) Install the corners of the molding. (4) Install the sides of the molding, starting from the top and then toward the bottom.
    Front view of the liftgate glass showing molding installation sequence with circled numbers 1 (top center), 2 (upper sides), 3 (corners), 4 (lower sides) and directional arrows.
{40—60 kgf·cm, 35—52 in·lbf} (nuts onto bolts, step 7)
4.0-5.8N·m

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