DIFFERENTIAL — DISASSEMBLY / INSPECTION / ASSEMBLY

J2-51parts diagram

DIFFERENTIAL section disassembly/inspection/assembly.

1
Before disassembly, inspect the backlash of the side gears and pinion gears, referring to Preinspection.
2
Disassemble in the order shown in the figure, referring to Disassembly Note.
3
Inspect all parts and repair or replace as necessary.
4
Assemble in the reverse order of disassembly, referring to Assembly Note.
5
Measure the backlash after assembly, referring to Backlash of Side Gear and Pinion Gear.

No.	Part name	Note / Reference
1	Roll pin	Assembly Note page J2-53
2	Pinion shaft
3	Pinion gear	Inspect for wear and cracks; Preinspection below; Inspection of backlash page J2-53
4	Thrust washer
5	Side gear	Inspect for wear and cracks; Preinspection below; Inspection of backlash page J2-53
6	Thrust washer
7	Bearing (side opposite ring gear)	Disassembly Note page J2-52; Inspection page J2-52; Assembly Note page J2-53
8	Speedometer drive gear
9	Bearing (ring gear side)	Disassembly Note page J2-52; Inspection page J2-52; Assembly Note page J2-52
10	Ring gear and gear case assembly	Inspection page J2-52

Part nameRoll pin

Note / ReferenceAssembly Note page J2-53

Part namePinion shaft

Note / Reference

Part namePinion gear

Note / ReferenceInspect for wear and cracks; Preinspection below; Inspection of backlash page J2-53

Part nameThrust washer

Note / Reference

Part nameSide gear

Note / ReferenceInspect for wear and cracks; Preinspection below; Inspection of backlash page J2-53

Part nameThrust washer

Note / Reference

Part nameBearing (side opposite ring gear)

Note / ReferenceDisassembly Note page J2-52; Inspection page J2-52; Assembly Note page J2-53

Part nameSpeedometer drive gear

Note / Reference

Part nameBearing (ring gear side)

Note / ReferenceDisassembly Note page J2-52; Inspection page J2-52; Assembly Note page J2-52

Part nameRing gear and gear case assembly

Note / ReferenceInspection page J2-52

Preinspection

Measure the backlash by the following procedure.

Specification	Value
Backlash (side gear and pinion gear)	0-0.1mm {0-0.004 in}

Backlash (side gear and pinion gear)

0-0.1mm {0-0.004 in}