Inspection (continued)

J2-28spec table

Manual transaxle (M/T) shaft component inspection.

4. Measure the clearance between the hub sleeve and shift fork.

1st/2nd

Standard0.10-0.45 {0.004-0.018}

Maximum0.95 {0.037}

3rd/4th

Standard0.10-0.40 {0.004-0.016}

Maximum0.90 {0.035}

5th/Rev.

Standard0.10-0.36 {0.004-0.014}

Maximum0.86 {0.034}

1
Inspect the gear teeth for damage, wear, and cracks.
2
Measure the clearance between the reverse idler gear bushing and the reverse lever.

Specification	Value
Standard clearancereverse idler gear bushing to reverse lever	0.10-0.32mm {0.004-0.013 in}
Maximumreverse idler gear bushing to reverse lever	0.82mm {0.032 in}

Standard clearancereverse idler gear bushing to reverse lever

0.10-0.32mm {0.004-0.013 in}

Maximumreverse idler gear bushing to reverse lever

0.82mm {0.032 in}

Bearing

Inspect for damage and rough rotation.

1
Inspect the gear contact surface for damage and wear.
2
Inspect the splines for damage and wear.
3
Inspect the gear teeth for damage, wear, and cracks.
4
Inspect the oil passage for clogging.
5
Measure the shaft gear runout.
6
If the shaft gear is replaced, adjust the bearing preload. (Refer to page J2-36.)

Specification	Value
Primary shaft gear runoutmax.	0.05mm {0.002 in}
Secondary shaft gear runoutmax.	0.015mm {0.0006 in}

Primary shaft gear runoutmax.

0.05mm {0.002 in}

Secondary shaft gear runoutmax.

0.015mm {0.0006 in}